High Effective Truck Carriage Sheet Metal Roll Forming Machine

Overview

Basic Info.

Model NO.	Truck Carriage Sheet Metal Roll Forming Machine
Certification	CE, ISO, Customers′requirement
Condition	New
Customized	Customized
Coil Weight	7000kg
Strips Thickness	1~1.2mm
Tensile Strength of Raw Materials	235MPa
Line Speed	5-15m/Min
Coil ID	508mm
Strips Width	1000mm
Coil Od	1300 mm
Model	Sart-380
Transport Package	Standard Export Package
Specification	380mm width
Trademark	Raintech CNC
Origin	China Shandong
HS Code	841900091
Production Capacity	20sets/Year

Product Description

High Effective Truck Carriage Sheet Metal Roll Forming Machine

Brief Introduction

The carriage board production line equipment is an automatic equipment, used for making carriage top, bottom, and side plate" of truck carriage plateProduction processThe production line is carried out according to the following process:Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.

Product Description

MACHINE COMPONENTS

No	Items Name	Specifications
1	Decoiler	Single head mode, single supportCoil ID: Ф508Coil OD: Ф1300mmStrips width: 1000 mmMax. weight: ≤7000 kg
2	Leveling Machine	5 roller levelingMaximum working speed: 20 m/min,Maximum leveling roll width: 300mm,Adapt to the maximum roll thickness: 2.0mmMotor power of leveling machine: ≈5.5Kw (subject to final design)
3	Servo Feeder	Maximum feeding speed: 20m/minMaximum allowable feeding width: ≤1000mmAllowable feeding thickness ≤1.2mmSingle feeding error: ≤±0.2mm (the tolerance is not cumulative)Servo motor brand: YASKAWA, JapaneseServo motor power: ≈5.5Kw (subject to the final design)
4	Punching&Pre cutting Machine	To complete the punching of the pre-cut hole on the profile.
5	Quick Change Roll Forming Machine	There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft).Archway material: QT450. 8/13Quotation documentsRoller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50Parameters: Forming passes: 36 passes (subject to the final design) Archway sorties: 36+32=68 sortiesShaft diameter of forming machine: φ70mm (subject to final design)Motor power: 55kwMaximum linear speed: 2~8m/min
6	2 sets of spot welding machine	Structure: The main components include shearing frame, cutting die, hydraulic system, etc.The cutter mode adopts double-edged cutting.Cutter material: Cr12MoV (hardness after quenching is HRC58~62)Sizing accuracy: ±1mm
6	Hydraulic Cutting	The cutter mode adopts blanking shearingBlade material :Cr12MoV (hardness after quenching HRC58~62)Parameter :cutting accuracy:±1.5mm
7	Electrical Control Cabinet	PLC: MitsubishiInverter: DeltaTouch screen: Vinylon (Taiwan, China)Low-voltage electrical appliances: Schneide (France)Encoder: Omron (Japan)Servo controller: Yaskawa (Japan)
8	Hydraulic System	Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade

Product Parameters

Material:hot rolled steel plateYield strength of raw materials: 235MpaTensile strength of raw materials: 450MpaCoil OD: ≤Ф1300 mmCoil ID: Ф508Strip width: ≤1000mmStrip thickness: 1~1.2mmSingle roll weight: ≤7000 kg

Workpiece Show

carriage plate roll forming machine;truck plate roll forming machine;auto side plate roll forming machine;carriage roof plate forming machine

Our Advantages

Technical Strength:

1. We have an experienced expert with young active technical team, which can provide the professional with improved design solutions for our customers , assure that can satisfy various customer's special requirement by cost-effective way.

2. Our engineer always keep on design advanced , humane and most economic resolution for our customers, considering customers long time machine life, low cost maintenance and easy operation, save the cost of labor, maintenance, training for users. At same time, much higher efficiencyMachine Advantage: 1.We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china. 2.Individual gearbox for each archway rollers set, to assure the precision of the profile. 3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded. 4.The rollers material is American D2 and D3 standards, with long service life and low maintenance cost. 5.Professional Germany roller design software-Copra. 6.Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.

Packaging & Shipping

1 Lifting the machine into container 2 Loading the packages to container 3 Fix with steel wire ropes in container to avoid damage 4 Close and sealthe container 5 Transport container to the port 6 Ships and our machines go to the destination port

Our Service

1. OEM Design&Production Our active engineer and design team can make the special machine according to customer's special requirements.2. Delivery in Time Assurance We assure the machines your ordered will delivered at promised time3. Free Installation&Training We provide the installation and training by online video support; local installation and training service team; send engineer for installation and training; installation operation video provided4. Your Payment Protection You can pay through Alibaba to protect your advance payment5. Online Factory Inspection Service The factory inspection before your order, will be provided online by video meeting app, like room, wechat,skype etc..6. Long Life Maintenance of Machine We keep provide the maintenance for all machine life7. International Third Party Inspection Supported You can appoint the international third party party, such as TUV, SGS,BV, do inspection before shipment